Leading Force Sensor Manufacturers

Force Sensors

A force sensor is a transducer used to convert an input mechanical stress or force into an electrical signal. Force transducer is another name for force sensors. Force sensors transform the mechanical load applied as an input into output signals whose value can be utilized to estimate the force’s size. The signals may be delivered to indicators, computers, or controllers to act as inputs for controlling machinery and processes or to notify operators. Read More…..

Force Sensors Force sensors are a common synonym for load cells. Force sensors, like load sensors, are measuring devices that monitor and gauge forces of compression, tension and shear. They are used widely in mechanical testing, ongoing system monitoring and as components in devices such as industrial scales.

Our load cells are manufactured with the highest attention to detail at all stages. Whether it is through the design stage, engineering stage, or through hundreds of tests run daily, we ensure that our products outshine all competitor products.

Strainsert Company $$$

Founded in 1985, Load Cell Central has firmly established its reputation as a leader in load cell manufacturing, custom weighing system integration, and first-class load cell repairs. Load Cell Central offers a wide variety of popular load cell and component configurations for virtually every new or old weighing system, scale or component replacement possibility. Technical and after-sale support, ...

Load Cell Central $$$

At TyTek Industries we manufacture load cells to suit all capabilities. Our expertise has provided insight and load cell solutions for a range of customers and industries. Our engineering team’s philosophy ensures we do everything humanly and technologically possible to match your requirements with quality, cost and delivery. We’re here to help you carry the load.

TyTek Industries $$$

We offer standard tension, standard compression, hollow tension/compression and many other types of load cells for your convenience of choice. Each of our load cells is designed to meet ASTM specifications and our customers’ requirements to further ensure the exact product for you! All of our products are put through extensive testing before leaving our state of the art facilities to ensure the ...

Interface, Inc. $$$

At P3 America, Inc., our expertise centers around delivering top-of-the-line load cell solutions meticulously designed to meet diverse industrial and weighing needs. We specialize in providing a comprehensive range of high-quality load cells crafted to suit various applications and client specifications. Within our portfolio of load cells, we offer a versatile array, including tension load cells, ...

P3 America, Inc $$$
Get Your Company Listed
placeholder image Strainsert Company Load Cell Central TyTek Industries Interface, Inc. P3 America, Inc

Although force sensors and transducers are technically distinct, the two phrases are most frequently used interchangeably. Force sensors come in various sizes and can measure forces ranging from a few hundred grams to hundreds of tons.

Types of Force Sensors

Capacitive Sensors

The analog capacitive sensor performs the same basic duties as regular capacitive sensors, but depending on its use, it has several benefits. There are several advantages when comparing analog capacitive and conventional capacitive proximity sensors. First, they perform well in various contexts, including proximity sensing, concentration variation, product thickness monitoring, and material selection.

Analogue Capacitive Sensor

Inductive Force Sensors

The position of conductive objects is measured using an inductive sensor. Due to an inductive force sensor’s overall robustness and ability to deliver steady signals even in hostile situations, they are typically utilized in severe environments. In addition, they operate on a contactless principle, which extends their lifespan and increases their dependability.

Inductive sensors are suited to pulling and pushing applications and high dynamic positioning activities within several sectors and situations. They are frequently used in applications involving safety or in situations where great reliability is crucial. Their ideal settings frequently include moisture, water, condensation, high temperatures, and foreign material like dirt, grease, sand, or grit.

Inductive Force Sensor

Piezoelectric Force Sensors

The quartz crystals in this sensor produce an electric charge proportionate to the applied force when force is applied. This output is gathered on the electrodes positioned in the gap between the crystals and is either sent directly to a charge amplifier outside the sensor or changed into a low-impedance voltage signal there.

For dynamic force applications, piezoelectric force sensors are advised. They are not utilized in static applications as load cells. Sensors with specialized capabilities may be necessary to measure dynamic oscillating forces and impactor high-speed compression/tension under various circumstances. PCB quartz force sensors are known for their quick response times, dependability, stiffness comparable to solid steel, wide dynamic ranges, and capability to measure quasi-static forces.

Piezoelectric Force Sensor

Piezoresistive Force Sensors

Force sensors that use piezoresistive strain gauges are among the most popular. They employ a material's altered electrical resistance when stretched to gauge force. These sensors' simplicity and robustness make them suited for various applications. The fundamental idea behind a piezoresistive force sensor is to employ a strain gauge made of conductive material that changes its electrical resistance when stretched. A diaphragm that detects a change in resistance when the sensor element is bent can be used to attach the strain gauge. An output signal is produced by converting the variation in resistance.

A conductor's resistance might fluctuate as a result of three different factors. Stretching increases resistance since a conductor's resistance is proportionate to its length. The conductor's cross-sectional area decreases as it is stretched, increasing resistance simultaneously. Lastly, stretching some materials causes their inherent resistance to rising.

Piezoresistive Force Sensor

Applications of Force Sensors

  • Onboard weighing is the process of weighing a heavy commercial or industrial truck's cargo while still within the vehicle. Because of this, vehicles are constantly carrying the maximum amount of weight—neither too little, which would be unsafe nor too much, which would be inefficient.
  • A force sensor may be integrated into the scales to weigh the items scanned at the grocery store's self-service checkout.
  • Force sensors are used in a variety of ways in the raillway industry. The weights of the passengers, the cargo, or the tractive forces on the drawbar are calculated. All information acquired will be made available to ensure a secure and safe operation inside the prescribed bounds. Along with being used on the railway, force sensors are also used in the track system area.
  • Force sensors are used to test objects to determine how much force is applied to them—for instance, the impact of an accident on a motorcycle helmet.
  • One of the most common uses for force sensors is in scales. There are many different scales, including bench scales, hopper scales, platform scales, truck scales, belt scales, and more. Force sensors are utilized to get precise results while weighing various materials.
  • Many force sensors are used in automobiles. For instance, the presence of force sensors near trailer couplings enables the determination of static data about dynamic driving behavior on the road and the knowledge of the trailer's weight. As a result, the vehicle's control technology may react more quickly and effectively to help a driver.

Choosing the Correct Force Sensor Supplier

To ensure you have the most productive outcome when purchasing force sensors from a force sensor supplier, it is important to compare several companies using our directory of force sensor suppliers. Each force sensor supplier has a business profile page highlighting their areas of experience and capabilities, along with a contact form to directly communicate with the supplier for more information or request a quote. Review each force sensor business website using our patented website previewer to quickly learn what each company specializes in. Then, use our simple RFQ form to contact multiple force sensor companies with the same form.

Force Sensors Informational Video

 

Load Cells Power Pages

Force Sensors

Force Sensors

Force sensors are transducers that transform mechanical input forces like weight, tension, compression, torque, strain, stress, or pressure into an electrical output signal whose value can be used to...

Load Cells

Load Cells

A load cell is a transducer which converts mechanical energy (tensile and compressive forces) into electrical signals. There are different transducer operating principles that can be utilized to convert forces...

Load Pins

Load Pins

A shaft instrumented with a Wheatstone bridge for detecting double shear deformation is a load pin, also known as a "Clevis pin" or a "dynamometric axle," or a particular type of weight sensor for overhead equipment...

Strain Gauge

Digital Strain Gauge

A strain gauge is a sensor for measuring variations in resistance when a force is applied, then converting those changes in electrical resistance into measurements. Strain gauges are made from long, thin pieces of ...

Types of Load Cells

Pancake Load Cells

Load cells measure weight in the inner workings of a mechanism. They have a spring, made of steel or aluminum, with a strain gauge. The spring is very sturdy but minimally elastic and responds to every load regardless ...

Uses and Advantages of Load Pins

Load Pin

A load pin is a sensor utilized to measure force or weight in various research, control, measurement and testing applications. The load pin force sensor converts a force into an electrical signal. The load pins provide...

Platform Scales

Platform Scales

A platform scale is a scale that measures the weight of objects loaded on a flat platform. The function of the platform is to transmit the weight of the object to the internal measuring device and to support the object during weighing...

Data Acquisition Systems

Data Acquisition Systems

A data acquisition system is a system that comprises sensors, measurement devices, and a computer. A data acquisition system is used for processing acquired data, which involves collecting the information...

Calibration Services

Calibration Services

A calibration service is a service aimed at detecting the inaccuracy and uncertainty of a measuring instrument or piece of equipment. In calibration, the device under test (DUT) is compared to a reference of known value to determine the deviation of the measurement from the true value...

Test and Measurement Equipment

Featured Industries